The customizable battery rail transfer vehicle is a battery-powered material handling device that runs on rails. Unlike traditional cable-powered or low-voltage rail-powered systems, this vehicle requires no external power cord, offering flexible, safe, and reliable operation. It is particularly suitable for medium- and long-distance transport in workshops, production lines, mold shops, metallurgical plants, and other locations. Its high degree of customization allows for tailored load capacity, dimensions, speed, control methods, and functional configurations to meet individual user needs.

Product Features

Independent Power Supply: Powered by a high-performance, industrial-grade battery, it offers 6–8 hours of continuous operation on a single charge.

Flexible Operation: Free from the constraints of cables, it can handle transport on straight and curved routes, as well as in complex working conditions.

Sturdy Structure: The frame utilizes a box-type welded steel structure, offering strong load-bearing capacity and resisting deformation over time.

Safety Features: Standard features include audible and visual alarms, emergency stop, and limit switches, with an optional infrared sensor anti-collision device.

Control Options: Supports joystick-controlled and wireless remote control, with an optional PLC fully automatic control system.

Expandable Design: Hydraulic lifts, V-frames, roller conveyors, turntables, and other functional modules can be added to meet customer needs, enabling a single vehicle to serve multiple purposes.

Customizable Parameters (Reference Range)

Load Capacity: 5 tons – 200 tons

Carriage Dimensions: Designed based on workpiece size and track layout

Battery Capacity: 24V/48V/72V/96V industrial battery pack (lithium battery optional)

Endurance: 6–8 hours of continuous operation, recharge time 4–6 hours

Speed: 0–25 m/min (Stepless Speed Adjustment Optional)

Turning Radius: Designed based on factory track layout

Control Method: Handlebar / Wireless Remote Control / Automated Control

Additional Features: Hydraulic lift, automatic docking, turntable, intelligent scheduling system

Application Scenarios

Mold Transfer: Suitable for handling and installing large injection and stamping molds.

Mechanical Manufacturing: Medium- and long-distance transportation of machine tool components and semi-finished equipment.

Metallurgy and Steel: Turnover of steel coils, billets, plates, and other heavy metal products.

Automotive and Shipbuilding: Transport of large parts, vehicle bodies, and hull modules.

Production Lines: Serves as a material transfer device between process steps, enhancing automation.

Product Advantages

✅ No cable constraints – High safety, suitable for space-constrained or complex working conditions.

✅ High load capacity – Customizable load range, from light loads to hundreds of tons.

✅ Simple operation – Convenient remote control reduces manual labor.

✅ Energy-saving and environmentally friendly – Battery-powered, zero-emission, environmentally friendly.

✅ Highly customizable – Customizable from size to functionality to meet the process requirements of different companies.