The 5-ton workshop assembly line parts and material transfer vehicle is an electric device designed for internal factory floor logistics.Powered by a battery, it relies on rails or track-based systems to efficiently and safely transport parts, fixtures, and finished products between workstations.Compared to traditional manual carts or forklifts, it offers stable load capacity, enhanced safety, and smooth operation. It seamlessly integrates with assembly lines, helping companies reduce labor costs, improve logistics efficiency, and enhance workshop automation.It is suitable for a variety of industries, including automotive manufacturing, machining, electronics, and precision equipment production, making it an indispensable piece of equipment for modern factories.

Product Core Advantages

1️⃣ Efficient Transport, Supporting Continuous Operation

With a maximum load capacity of 5 tons, it easily meets the needs of transferring parts, fixtures, or pallets within the workshop.

With a long battery life, it can operate continuously for 6–8 hours on a single charge, making it suitable for multi-shift production scenarios.

When used in conjunction with conveyor lines, it can automatically connect production lines and ensure continuous logistics flow within the workshop.

2️⃣ Intelligent Control for Convenient Operation

Equipped with dual control modes: handle control and wireless remote control, it adapts to different operating habits and working conditions.

The operating speed can be continuously adjusted from 0–20 m/min, ensuring smooth and safe transportation.

Supports expansion with automatic navigation and fixed-point docking systems, enabling semi-automatic or fully automatic operation.

3️⃣ Safety Protection to Reduce Transportation Risks

Equipped with audible and visual alarms and an emergency stop button to ensure operator safety in real time.

Limit switches and a buffer anti-collision device prevent damage to equipment and materials due to misoperation.

Optional infrared or laser anti-collision systems further enhance workshop transportation safety.

4️⃣ Modular Customization to Meet Various Working Conditions

Various body structures available: flatbed, guardrail, roller conveyor, and lift platform.

Flexible Battery Type: Available with lithium or lead-acid batteries to meet different battery life requirements.

Customizable Extended Functions: Automatic docking with production lines, AGV linkage, weighing modules, and more.

Technical Specifications 

This equipment has a rated load capacity of 5 tons and an adjustable operating speed between 0–20 m/min, meeting various transport cycle requirements.

The power system utilizes a 48V or 72V battery, with lithium or lead-acid batteries optional, allowing for flexible configuration based on frequency of use and operating hours.

A full charge provides continuous operation for 6–8 hours, with a recharge time of approximately 4–6 hours.

The equipment supports both joystick operation and wireless remote control, providing flexible and convenient operation. The track supports P24–P38 light steel rails and can also be customized to meet site conditions.

In addition, the equipment comes standard with an audible and visual alarm, an emergency stop switch, limit switches, and a buffer anti-collision device. It can be upgraded to an infrared sensor or laser anti-collision system to further ensure operational safety.

Typical Application Scenarios

1. Production Line Workstation Interconnection

Automatically transports parts from storage to assembly stations, enabling rapid material flow between production lines and reducing wait times for manual handling.

2. Intra-Workshop Logistics

Replaces manual carts or forklifts, ensuring stable transportation, improving overall efficiency, and reducing safety risks.

3. Precision Parts Transportation

Smooth operation reduces vibration and shock during transportation, protecting high-precision parts from damage.

4. Finished Product Offline and Shipping

Seamlessly connects with the end of the production line, delivering finished products directly to storage or packaging.

Workshop Problem Solutions

Manual handling is labor-intensive and inefficient. Electric drive reduces labor and increases transportation speed.

Forklifts have a large operating area but pose a high safety risk. Track-guided operation ensures safety and control, while taking up minimal space.

Production lines face difficulties in material connection. Automatic docking allows for smoother flow and synchronized production processes.

Multi-station process requirements vary. Modular customization meets diverse production needs.

Customized Services

Provide one-stop customization services based on customer site and process requirements:

Customized vehicle structures: Flatbed, guardrail, roller conveyor, hydraulic lift, and other configurations.

Power Supply Options: Lithium or lead-acid batteries available, with different endurance modes.

Automation Expansion: Automatic navigation, intelligent scheduling, and seamless integration with MES systems.

Safety Upgrades: Laser collision avoidance, infrared sensing, zone speed limits, and remote monitoring.

Goal: To provide enterprises with a safe, efficient, intelligent, and environmentally friendly production logistics and transportation solution.